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Solar Mike
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I had a volvo 240 estate, and I fitted a Nissan TD23 engine with turbo into it. Points to watch :

  1. make sure you get the engine lined up correctly,
  2. once the bell housing adaptor is sorted, go to AP Lockheed or equivalent and get the strongest clutch to fit both engine and box,
  3. make sure the engine mounts are fabricated well : strength and weld quality,
  4. use a fuel pump rated for the fuel : if you change from petrol to diesel then the petrol pump may not deliver sufficient fuel at higher engine speeds,

The brownish coolant : may just be old - when was it last changed? As for sourcing an old turbo 850 engine - the turbo will probably need replacing (a mate had an 850 T5 that he bought VERY cheap, used for a year then the turbo failed and that killed it).

Solar Mike
  • 34.7k
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  • 59