I am attempting to reinstall a new Rotor and Stator onto my DL1000. I uninstalled the old parts over a year ago and haven't gotten around to the rebuild until this summer. I have some components that I do not recognize and need a bit of help identifying. I do have a PDF manual for the bike with over 500 pages so, if anyone can point me in the right direction I certainly would appreciate it.
What I've done is to put the primary gears back in place along with the rotor and stator but I have not tightened up the parts because I'm not sure of the correct placement. I also noted that the starter module that is attached to the rotor is not flush in the back and there seems to be a bigger gap than I remember when taking the rotor assembly off of the crank. (any tips on the proper re-install of this assembly?)
After removing the rotor and stator, I've cleaned the plates and area. Should I be adding any lubricants to anything?
Following a basic rule of thumb I just put the two primary gears back in place from where I took them. Are there any special concerns that I should perform at this point?
Do I need to lube up these components before reinstalling?
I noticed there is quite a gap between the rotor assembly and the back plate. From the back of the rotor, the starter component is not flush with the rotor. Should it be? Anyone able to point me to an image of the back of the rotor assembly? In fact, I seem to recall that the rotor assembly was very tightly attached to the back plate but now when reinstalling; the rotor assembly does not seem to be sticking to the back plate in the same way. I'd like to know what I am doing wrong.
I do not recognize this component. I can see an [-] (i-bar) - in step 10, which I believe goes in between the space but I would really like a reference to this part if there is one in the manual or if someone has an picture of it installed.
I am putting in the replacement stator. I cannot seem to find a description of the type of bolts one should use in this component. I have my old picture but I am considering using new bolts.
I am trying to find information on the assembly of this component. Any pointers would be welcome.
I don't recognize where the tube goes, any help would be appreciated.
Another unrecognized component. If there is a part name or location in the manual please point me in the right direction.
I have a number of assorted bolts and haven't been able to identify where everything goes. I haven't been able to spot these in the manual and would appreciate any pointers.