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I've read somewhere that transfer cases (on 4x4 vehicles) split the power from front to rear, but don't do it equally. Something along a 60% rear/40% front (though I'm sure it could be any percentage as set by the manufacturer). My question is:

  • How does the transfer case distribute the power unequally front to rear?
  • AFAIK some type of differential would be needed to bias torque. All examples I've seen for transfer cases are 50/50 splits. – Ben Jan 26 '16 at 1:45
  • If you have a diff splitting the power front/rear and different diff (gear) ratios ether end then you'll have more torque at the end with the lower diff ratio, more torque means more power is delivered to that site. (same effect can be had by fitting different size wheels each end) this will be most useful off-road. I expect most all-wheel drive vehicles evenly split the power. – Jasen Jan 26 '16 at 8:45
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TLDR : Planetary center differential with viscous coupling.
EDIT : This is wrt center differential transfer case and not traditional 4X4 transfer case , since the question is about torque biasing which precludes the latter.
I understand that differentials are a huge topic and there are many clever solutions in the realm of torque biasing. I'l post one such solution more as a seed answer. Please edit and add details.
Planetary/epicyclic gearboxes , with the engine driving the Planet gears, the ring (outer sleeve?) connected to the rear differential and the sun gear connected to the front differential. This configuration allows for -
1. Our primary requirement of both the differentials needing to rotate at different speeds under normal use.
2. Torque biasing - Depending on the tooth ratio's of the planetary, ring and sun gear, the desired ratio can be designed. (50:50 , 60:40 etc)

This, however would still be limited by the maximum traction available in either of the front/rear differential. In complete loss of traction, it would function just like an open differential at the center.

This can be solved by having a viscous coupling (Fergusson Viscous Coupling) between the front and rear axles, that would in effect 'limit' the allowable slip between the two. Electro-mechanical solutions are also used to control the viscous pressure to adapt the slip ratio (or degree of lock) as per requirement. Other solutions use clutches.
Torsen center differentials employ worm gear principle to function as an LSD.

  • I've written this in haste. I'l add more details if required? – chilljeet Feb 1 '16 at 11:27
  • Do transfer cases actually use a differential? – Ben Feb 2 '16 at 1:43
  • I think in this case he was referring to a 4x4 differential. – Ben Feb 2 '16 at 1:48
  • @Ben I'm not completely sure, but full-time transfer case must be built to allow driveline slip between the front and rear wheels. Else, you should be able to disengage it. I believe the Jeep with the quadra trac system allowed for vehicle to operate in two-wheel drive, full-time four-wheel drive (with the center diff open) and part-time four-wheel drive (with the center diff locked) in both high- and low-ranges. – chilljeet Feb 2 '16 at 6:10
  • @Ben in short, they must have a center differential, and only then does the topic of TORQUE SPLITTING become relevant. – chilljeet Feb 2 '16 at 6:14
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While researching an answer for another post I came across this. The Audi Crown Gear Central Differential splits power between the front and rear 40/60.

enter image description here

This is accomplished by a quazai differential/planetary gear set. If you know how a differential works the explanation is a little easier. The power comes in through what you could call the spider gears. The trick is that the spider gear pushes on the front side gear in a different place than the rear side gear. This gives a different torque output to the front and rear axles while maintaining the same speed.

enter image description here

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