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A quick google search got me to here: http://www.rs25.com/forums/f105/t41589-diy-flame-thrower-exhaust.html It's got pretty good diagrams for the electrical part, I haven't gone through the whole document myself though. I imagine you'd want to adapt this guide to your needs and maybe read other ways people do flamethrowers, i.e. google for "diy ...
Most people that do this tend to keep their methods secret. I have seen it done at carshows,races etc and from the smell I can tell you they aren't burning gasoline. The issue with using fuel from you tank is these things burn large amounts of fuel and you have a relatively small tank that is fairly close to you body. Any malfunction or miscalculation could ...
It can be, depending on what you get in there. If it is a metal shaving or something hard enough to survive the temperature you could damage a seal, or cause valve damage, but if it is just a piece of lint or dust I wouldn't worry.
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