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I decided to go ahead trying to repair it, and I'm happy with the results. After bending the rusted metal back into shape, I started out using 40-grit sandpaper and a Dremel with a rust removal brush to remove paint and the brittle rust. Then I applied rust converter to what remained to prevent it from spreading. For reconstructing the rusted-out part of ...


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The pictures show some extensive rust. Body filler is used to cover low spots and smooth seams it is not intended to replace metal. The proper method is as you say to cut out the rust and weld in the new parts. However if you are just trying to get through another inspection period, finish school etc a short term repair may work for just that, a short term. ...



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