I need to replace a broken section of exhaust. Should I replace the gaskets also? one of the gaskets is directly between the engine and the new part. The other is between the new and an old part of the exhaust.
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You should replace any gaskets that will be disturbed by replacing the pipes. Clean any old gasket material off the surface that the gasket sat on with a putty knife or something similar. You want a nice clean surface for the new gasket to seal against. After everything is reassembled start the engine and place your hand near the pipe joints to feel for leaks. |
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gasket surface prep is an art and a science. yes, always replace gaskets when adjacent parts are disturbed. it is important to have a clean, even, sealable mating surface on each part so that the gasket can do it's job. different materials and shapes will require different approaches. i would avoid using a putty knife in general on aluminum due to the risk of scratching the mating surface. harder metals like cast iron and steel are more resistant to scratching, so a putty knife can be ok here, but be careful not to gouge. sandpaper can be used, but only on a flat surface with a sanding block, and again, be careful not to gouge or create low spots, and you want to use decrease the grain size pass after pass to get a smoother surface. make sure debris is not left to get trapped in your catalytic converter. clean the area thoroughly. a good seal on your exhaust system is important to avoid carbon monoxide poising of the driver leading to a fatal collision. if you can't get the gasket mating surfaces flat, clean, and smooth, have the parts machined by a machine shop for a few bucks. |
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